Juice-Perfect’ Manufacturing Strategy & Operations: Unplanned Downtime Reduction `

Company Background

Juice-Perfect, a California-installed juice manufacturing guild, has six manufacturing cunningts about the US that consequence uncertain sizes and flavors of juices and smoothies. In modern years, address noticed that Juice-Perfect’s chaffer distribute has decreased due to its impecuniosity to stay the roll of expectations and chaffer requires. A knot of inner analysts conducted a drasticgoinggoing scrutiny of the stem causes of the achievement extricate and published a recital that authorized problems in juice- Perfect’s manufacturing and yield association operations as fastidious factors. In counterpart, example at the guild determined to compress a team to acceleration substantiate amendment areas in their yield association and tender a cunning to amend the manufacturing wayes over all cunningts. Address has determined to convoy the changes on the packaging cords solely at one of the cunningts. Using inner achievement metrics (Exhibit A), Juice-Perfect wants to substantiate the defeat transacting cunningt in its network. With an aim to boost the day-to-day operations of this cunningt, Juice-Perfect is lore us to lay-bare self-denial points among the cunningt’s filling/packaging cord and approve amendment strategies that they would be operative to instrument nationwide.

Juice-Perfect’ Manufacturing Yield Association Operations

Juice-Perfect employs perseverance-regulated manufacturing strategies once over all locations. The manufacturing way, assiduous by Juice-Perfect, is installed on a criterion beverage manufacturing manner. The tangled manufacturing way can be subjugated down into two ocean areas: Upstream Genesis (which accomplish be denominated “production”) and Filling/Packaging. The three manufacturing capabilities that dominate the achievement of the Filling/Packaging operations are raw embodied address, asset address, and factory pliancy. To secure outgrowthful cunningt operations, the three ocean interconnected manufacturing capabilities accomplish accept to be wieldd actually and economically.

Raw Embodied Management

The manufacturing way consists of divers ocean trudges indispensable to juices life employed in bottles/cartons and packed. The primitive trudge is “Raw Embodied Processing,” in which raw embodieds are procured, distributed, and wayed to equip them for genesis. The wayed embodieds (products) are then staged at the packaging cords installed on ordain requirements and other raw embodied availability. The consequenced juices are then employed into the assigned containers and sealed. Once this is accomplished, the artistic products are packaged in opposed configurations depending on the ordain requirements.

Since the Filling/Packaging cords act independently from the genesis wayes, Juice-Perfect has severed teams in advise of operations and packaging embodied procurement, catalogue address, genesis cunningning/forecasting, personnel luxuriance, asset oceantenance, and shipments inspection. Due to the tangledity and the fast-paced manufacturing way, Juice-Perfect needs to optimize the merit of packaging raw embodieds from the vendor. Juice-Perfect acquires a multiplicity of packaging products (opposed sizes of bottles/cartons, caps, and engrave wrappers) to get its prevalent offerings to its customers which grasp three opposed sizes of bottles or cartons: liberal, moderation, and trivial that would await two opposed products: chaste outgrowth juice and smoothies. Of those variations, there are ten opposed flavors of outgrowth juices and seven combinations of smoothies. It is so obligatory that the message among professional teams, careless in the upstream wayes, and the packaging cords, must be seamless to effectively wield, meet, and oceantain catalogue rolls of packaging containers and perishoperative consequenced goods.

Asset Management

Production not solely relies heavily on sales meeting, chaffer require, and a drasticgoinggoing resolution of the truthful achievement axioms but so on well-mannered-predicted and manufactured asset oceantenance. These aspects, and the personnel confused, must is-sue conjointly synchronously. An outgrowthful asset oceantenance cunning must be created and manufactured about genesis cunnings and procure into compensation the roll of technical expertise and the date it procures to transact the best-criterion practices. Misaddress in these areas could fruit in devastating fruits. For occurrence, during one of the peak require periods, premonitory oceantenance by the asset oceantenance team failed consequently niggardly space were not multifarious in catalogue. This led to incorrect equipment retrieve narrative, embodied costs, holloweyed products, and varying degrees of downtime. Lost genesis date was not the solely ricochet of this inspection; weighty ordains were canceled. As a restorative mete to appease sudden downtime, Juice-Perfect needs to disclose a hale manoeuvre for the asset address program. Genesis and oceantenance operators need to be assigned to each way cord effectively, binding for prioritizing is-sue according to the genesis

cunning and wield the exchange of is-suestream.

As descriptive, Juice-Perfect’ manufacturing wayes are very perplexed. There may be uncertain issues and aberrations that may vilify from the achievement of the netis-sue of manufacturing cunningts. Juice- Perfect wants the consulting team to substantiate key operational amendment opportunities installed on the axioms are loving, and drasticgoinggoing lore of perseverance trends/standards as well-mannered-mannered as get strategic approveations to be nationally instrumented and ennoble the guild’s overall achievement.


A. Yearly Achievement Overview

B. Catalogue Delays

C. Subsistence Schedule

D. Way Flow Chart

E. Facility Layout

F. Subsistence Day Planning and Execution

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